New Product Development
NPD Mechanical/ Electro-Mechanical Solutions
In the increasingly competitive scenario, engineering companies are challenged to bring reliable, feature-rich products at competitive prices and with the least development lead time. To address these issues and enable customers to realize their goals, we offer NPD Mechanical/Electro-Mechanical (NPD-M/EM) solutions across Valve Automaton Industry. These solutions span the complete product lifecycle, from ideation through design to prototyping, manufacturing support, sustaining beyond production and end-of-life services.
Client Challenges
- Development of innovative products while adapting to new technology trends
- Introduction of new products within shorter time frames
- Need for rapid evaluation of product designs through virtual prototyping
- Adherance to regulatory requirements and industry standards
- Optimization of product performance and reduced product development costs
What We Provides
Product Design & Development : Kalson's Product Design Solutions help customers in the following:
- Conceptualization : Product ideation, converting marketing requirements into product concepts, product styling or applying packaging criteria
- Preliminary Design : Feasibility studies, use of DFM, DFA and DFMEA techniques to optimize and validate designs, value engineering and virtual simulation
- Detailed Design : Expertise across mechanical, electrical and electronic domains is leveraged upon for modeling, simulation and actual implementation for the components, subsystems or complete product
- Rapid Prototyping : Ensuring the manufacture of components and prototypes according to the required specifications using SLA, FDM and SLS techniques.Our alliances can develop and test the physical prototypes, which then undergo a rigorous V&V and conformance certification processes.
- Tooling Development : Ensuring First time right of the manufacture of Patterns and Dies optimized for reduced part weight and longer die life using mold flow analysis tools with our alliances.
- Testing & Validation : Ensuring product meet and exceed industry standrad by designing a test program and runing the product through extensive validaton cycle.
Business Value
- Improved innovation and product management
- Reduced product development cycle time and cost
- Increased profitability and market share
- Enhanced product performance and functionalities
- Quicker response to market changes
Latest Works
Ideation Projects
- Compact Scotch Yoke Actautors
- Next Gen Electric Actuators
- Electro-hydraulic Actuator
- Triple Offset Valves
- Soft Seated Gate Valves
- Rising Stem Ball Valve
- Integrated Ball Valve
- Metal Seated Trunion mounted Ball Valves
- Desuperheater
- Severe Service Control Valves
- Air Operated Diaphragm (AOD)pumps
- Peristalitic Hose pumps
- Centrifugal pumps